MAC Surgical Instruments, Inc. is a specialist manufacturer of surgical instruments that accepts custom orders and is now increasingly dependent on DMG ECOLINE machines.
Bob Lye, CEO of MAC Surgical Devices, said that 25 years ago, the company specialized in repairing medical equipment for doctors, hospitals and large companies. Later, the company itself began producing surgical instruments. With ultra-modern 3D CAD software and multi-spindle CNC machines, MAC Surgical Instruments is able to develop, manufacture and retrofit a wide range of medical devices in accordance with the strict technical specifications of the TGA.
“Because we are able to respond quickly to customer needs, we have found new business opportunities around the world. In particular, our knee and hip surgical instruments are in great demand,†said Bob Lye, who emphasized the high degree of professionalism in medical devices and medical engineering. "The CNC milling machine purchased from DMG has played an important role in meeting the strict requirements of customers."
As early as 2000, MAC Surgical Instruments purchased the first Demagie lathes. CTX 200 and CTX 400 were installed at the time for the processing of cobalt-chromium alloys and titanium materials used in implants. The machine is running smoothly and without problems, and Bob Lye is very satisfied with this. In 2008, he decided to add new machines. After examining various machine tools in Japan and Taiwan, MAC Surgical Equipment chose DMG. "We looked at the universal lathe CTX 310 eco and the compact milling machine DMC1035 V eco," recalls Bob Lye. He was deeply impressed by Germany's outstanding engineering skills and quality materials.
The CTX 310 V3 eco purchased by MAC Surgical Instruments is equipped with a power tool that can perform a variety of machining operations. “Usually, our production lot size is very small. The machine can be configured with the C axis, which seems particularly interesting and practical,†Bob Lye explained the investment: “It must be acknowledged that from the first day, this machine has been Helping us increase production.†In the past five years, MAC Surgical Devices has been outsourcing to meet the necessary CNC machining capabilities. “It’s difficult to meet customer delivery cycles and it’s difficult to guarantee quality.†Since CTX 310 After eco, MAC Surgical Instruments can control the quality of its own products.
The DMC 1035 V eco also helped MAC surgical equipment companies optimize their production processes. Bob Lye gave us a few examples: "We use this equipment for milling fixtures and surgical instruments, such as surgical saws that surgeons use when inserting knee joints or screw-on fixtures. This machine has a solid structure and a large processing area. Unobstructed, high spindle power, very suitable for the processing of such equipment."
DMG's two new machines also give MAC surgical equipment another advantage. “The two machines use the same Siemens control system and are configured with the same 3D software. So the same operator can operate both machines,†explains Bob Lye. The CEO of MAC Surgical Devices can't help but praise quality, price and customer service: "These machines are designed to be very good and can produce a variety of non-standard equipment for our customers. The service team of DMG Australia is We provide all support. If necessary, they can serve us 24 hours a day.†No wonder BobLye emphasizes: “Demagji machine tools are our first choice in all aspects.â€
Steve Routh of DMG Australia worked closely with MAC Surgical Devices to select the best machine solution for this customer. Especially from the cost-effective consideration DMG ECOLINE series is the preferred solution: “In the economic downturn, efficiency has become the key to success. It is based on this consideration that DMG has developed the DMG ECOLINE series of machine tools. The design concept is, through Simple and reliable machine design guarantees DMG's consistently high quality at an unbeatable price.†Another reason for the success of the DMG ECOLINE series is the continued standardization during the development process. “DMG ECOLINE's CTX 310 eco sets a new global standard for entry-level machine tools. The DMC 1035 V eco technology is the most advanced, the best, and the price is low. This customer has expanded the competitive advantage and can quickly recover the investment. Steve Routh explained.
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